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鸭粪有机肥生产线

鸭粪有机肥生产线

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鸭粪生产生态有机肥料工艺技术

yafenhejifenyiyang,shiyangzhiyezhongzuichoumingzhaozhudeliangzhongechoufenbianzhiyi。yafenbenyingshiyizhonghenhaodenongjiafei,shipeifeigailiangturangdeyouzhiyoujifeiziyuan。

danruguozhijieshiyongxinxianyafenbian,bijiangchanshengzuowushanggen、binghai、caohaidengfumianyingxiang。jutongji,nianchulanzaiqiantouzuoyouyachang,meitianchanshengxinxianyafen1.2tzuoyou,ruguoanguoquneizhongziranduioufajiaochuli,cunzairuxiajigefangmianbiduan:yishiduioushijianzhang4-6geyue,xiaoguocha;ershi、zhangqiduizhijizhanchangdi。youduizhouweihuanjingzaochengwuran;sanshi、ziranduioufajiaofenbianchenglanshizhuang、juechou,nanyiyunshu,yehennanzhijieshiyong。

yafenwuhaihuachulipeitaojishu,gaijishuyiyangzhiguimozaiqiantouzuoyoudeyangyachangdefenbianchuliweilijinxingfenxi。

benxiangmushiyongdeweishengwufajiaojunzhong  shiyizhongnengjiangchuqinfenbian、zuowujiegan、wunihenongfuchanpinjiagongyoujifeiqiwudengkuaisufushudegaoxiaofuheweishengwujunji,juyouyixiaxianzhutedian:

a kuaisufushuyoujigutiduiliao,shiyongduozhongbutongduifeidiwuhebutongyoujifeifanduishebei。

byouxiaohuojunhanliang≥50yi/g,tianjialiangshaochengbendi,chulimeidunyafenzhixu8yuan;

c  qiwenkuai,huanjingwenduzai0-5℃,48-72xiaoshineiduifeiwendukeshengdao55-70℃;

d duifeizhouqiduan7-10tian,kejieshengdaliangchangdiheshengchanfeiyong;

ekekuaisuyouxiaoxiaochuwuliaozhongdeyiwei;

fyangfensunshishao,zongdansunshilv<1%,keyouxiaobaochiduifeiyouxiaoyangfen、

feiliaoshiyonghounengqidaozengjiaweishengwujunqunshuliang、gaishanturanglihuaxingzhuang、diaojieturangphzhidengzuoyong,feixiaoxianzhu;

gduifeigaowenchijiu,nengshasiduifeiyuanliaozhongdebingjun、chongluan,duanshijianneishiduifeidadaowuhaihuabiao,chengweifuhelvseshipinshengchanyaoqiudegaoxiaoshangpinyoujifei;

hyongbmjunzhongfajiaoyaleishengchandeyoujifeiliaoyongliangxiao,yongzuojifei:shucaidengjingjizuowu80-150gongjinmu,liangshi80-100gongjin/mu,chashu80-100gongjinshang,guoshu1-3gongjinke,caoping0.5-1gongjin/pingfangmi。

预处理堆放场建造及预处理技术

(一)预处理堆放场建造

shengyafenbianhanshuilianggao、nianxingzhong、tongqixingcha,bunengzhijiefajiao,yingzaichulichangjingyuchulihoucainengjinrufajiaocaofajiao。

yuchulichangjianzaomianjishigenjuwantouyachang7-10tiandemeibianleijichulianglaiquedingde,anqiantouyachang7-10tiandeyafenleijichuliangwei8~12tjisuan,quedingyuchulichangjianzaomianjiwei3540m。dimianjiaozhucheng5°deqingxiedu,zaidideyibianbianyuanqi1tiaoxiaogou(goukuan25am、shen20cm),shiyuchuliwuliaoshenchuyejingxiaogoutongwang

niaoyechucunchi。

(二)预处理技术

yishizaixinxianyafenzhongtianjiazhanfajiaoyafenzongliang109%6-15%wuduwuhaidemuxiehuocumikangdengfuliao,yekeyishichanjifen,yiqidaodiaojieshuifen、tongqihetananbizuoyong,shiyafendehanshuiliangkongzhizai60%zuoyou。tandanbizai30-40zhijian。ershitianjiazhanfajiaowuliaozongliang5%deguolinsuangai,diaojieyagongphzai7.5zuoyou。tianjialiaobixuheyafenjunyunhunhe,ranhouzaiyuchulichangzhongyitixingzhuangduifang。duitiaotixingweishangkuan2m,xiakuan3m。duifangtiaozhuangzouxiangyudimianqingxiedufangxiangyizhi,yibianshishenchuyenengliuxiangdideyimianxiaogouzhong。yuchulichangzhongduifangshijian,xiaqiujiwei7tian,dongchunjiwei10tian,ranhoujinfajiaocaofajiao。

鸭粪大堆体预处理程序如下

(1)xinxianyamei→jiaweishengwufajiaojunzhongyijiajumuxie、mikang、jifen→jiaguolinsuangaiyijunyunhunhe→tixingduizhi7-10tian→songfajiaochejianjinxingcaoshifajiao。

(2)fajiaochangsuojianzao

yameifajiaoshiwuhaihuachulidezhuyaohuanjie,tongguogaowen(5565℃)fajiao,yazhongbingyuanjunhezacaozhongzibeishamie,youjizhifuzhihua,qizhongyangfenbianchengyibeinongzuowuxishoudexingtai。weidadaoshangshumude,bixujianzaoheshidefajiaochejian。

caoshifajiaochejianjianzaojingduonianmosuo,quedingwantouyachangfajiaochejianjianzaochicunweizhang60-80m、kuan12-20m、pengtidishuibianyuangao4.5m,gaidingxuanyongyangguangban,shitaiyangrenengtouguoyangguangbanlaitigaofajiaochejianshiwen,jiakuaifajiaowuliaoqishiwendudetigao。dingbuliuyouhuanqikong,yibianwuliaofadeshichanshengdeshuizhengqidengqitisanfapaichu。simianqiangtiweizhuanhunjiegou,liuhaomenchuang。weizhuanhunjiegou

(三)平地敞开式发酵或者槽式发酵

pingdichangkaishifajiaojiushizhijieyongfanduijizaifajiaochejianfanduifajiao。caoshifajiaoxuanxuanyong4miyishangfeizhengtifanduidecaoshifanduijijinxingfanduizuoye。fouze,fanduihuanjiejiyichuxianyixiangbudaodeshiyongjianjiangshifanduiji,zekeyongxuanyong4-6midecaoshifajiaofanduiji。

.2.3fajiaojishuyingyong

fawuliaozaifajiaocaonei,tongguofajiaoweishengwudezuoyong,zaifanliaojidehuochanchefandongzhong,zhujianfajiaofushu。

(1)fajiaocaozuochengxu

jushiyanbiaoming,meidunfajiaowuliaoxujiawanfenzhiyibmfajiaojunji,bmfajiaojunjikejunyunchezaiyijinfajiaocaodewuliaobiaomian。tongguofanliaojihuorengongfandong,shifajiaojunjihefajiaowuliaojunyunhunhe,cujinyafenfajiaofushu。

2)fanliaogongzuocishu

dongchunjimei3tianzaizhongwushifenfanliao1ci,xiaqiujimei3tianfanliao2ci,shiwuliaofajiaowendukongzhizai55~70zhijian。fajiaowendukeyongbangshishuxianwendujicekong。yafenzaixiaqiujijiefajiao,shijiankongzhizai10tianzuoyou,dongchunjijiewei15-20tian。jingshangshufajiaoguocheng,yafenyijibenfushu。ranhouchufajiaocao,zaicangkuneiduizhi10tianzuoyouwanchenghoushu。zheiyangyafenwuhaihuachuliquanguochengjieshu。(fajiaozhouqixujingshiyanzuihouqueding)

wuliaofajiaochengxuruxia:jingyuchuliyafen→jiabmfajiaojunji→fanliaojihuorengongfandui→10-20tian,fushuchuliao→cangkuduizhihoushu→jingzhiyoujifei

(3)fajiaojunjidehelishiyong

fajiaowuliaojiabmfajiaojunjide,wuliaoshengwenkuai,fajiaofushuduhao,youjifeidepinzhiyehao;erbujiafajiaojunjidewuliaoshengwenman,fajiaoshijianzhang,huafeigongshiduo,nanyijinxinggongchanghuashengchan。yingxiangfajiaodezhuyaohuanjingyinsuwendu、shuifen、cnheph。zaigongchanghuafajiaozhong,tongguorenweidiaokong,weihaoyangweishengwuhuodongchuangzaoshiyidehuanjing,cujinfajiaodekuaisujinxing。jutigetiaojianxiadeyingxiangruxia:

(1)wenduyingxiang:wendushixianshihaoyangfajiaozhongweishengwuhuodongchengdudezhongyao

zhibiao,gaowendechanshengbiaozhifajiaoguochengyunzhuanlianghao。gongchanghuafajiaoyaoqiuzhouqiduan,yibanwei10-20d。tongchangcaiyongfanliaoheqiangzhitongfengdefangfalaigaishangongyangzhuangtai,cushiqianqiwuliaokuaisushengwenheweichizhongqi60~65℃degaowen。yadebuliangwulixingzhuangshiyingxiangfajiaoshengwendezhuyaozhangai,bijiarugaocnhedishuifendeyoujiwuyuyigaishan。

(2)shiduyingxiang:shuifenshiweishengwuhuodongbukequeshaodezhongyaoyinsu。zaihaoyangfajiaogongyizhong,wuliaoshiyidehanshuilvwei609%~709%。wuliaohanshuiguogaoguodi

douyingxianghaoyangweishengwuhuodong,fajiaoqianyingjinxingshuifendiaojie。wuliaohanshuilvxiaoyu

60%,shengwenman,wendudi,fujiechengducha;dayu709%,yingxiangtongqi,xingchengyanyangfajiao,shengwenman,fujieduyicha。xianfenyibanhanshuiliangjiaogao,jiangdihanshuiliangdefangfashichanhedihanshuifendeyoujiwuliao。rukangqiao、nitan、jumo、jiegandeng。zheixiefuliaohaicujinshuifendesanshi。

(3)cnyingxiang:cnshiweishengwuhuodongdezhongyaoyingyangtiaojian。tongchangweishengwufanzhiyaoqiudeshiyicnwei20~30。yafencnpingjunwei14。danchunyafenbuliyufajiao,xuyaochanhegaocnbidewuliaojinxingdiaojie。shangshudiaojiehanshuilvdewuliaodoujuyougaocnbi,yeshilianghaodecnchanheliao。

(4)phzhiyingxiang:suanjianduduiweishengwuhuodonghedansudebaocunyouzhongyaoyingxiang。chuqinleigongchanghuafajiaoshihaoyangfajiao,youdaliangantaidanshengcheng,shiphshenggao,fajiaoquanguochengjunchuyujianxinghuanjing,gaophuanjingdebuliyingxiangzhuyaoshizengjiadansusunshi。keyijiarudaocao、jumo、gukangdengfuliao,cujindandeshengwuguding,bingjiangdizhuliaozhongdanzaifajiaoguochengzhongdekuanghualv,jianshaoantaidandehuifasunshi。xinxianyafenyuqiyingyongwuhaihuajunjifajiaohoudeshengwuyoujifei,jingguoweishengwugaowenfenjieherejiaohuan,shuifendaliangshichu,qihanliangjianshao39%~40%,youjizhihanliangtishengyue1bei,dansuyangfenxiangduitisheng1~4bei,lintisheng2~8bei,jiatishengyue10bei,phyouzhongxingbianchengweijianxing,zengjiayouyiweishengwu1.3~1.5yig。

yafenfushudupingjiazhibiao

wulixingzhibiao,shufudeyafen,qiyanseshizonghese,jibenmeiyouchouwei,wuliaowendujiejinqiwen,songsanduhao;ershihuaxuexingzhibiao,jihanshuilvzai30%yixia,danlinjiazongyangfenhanliangda5%6%6,ph7.5-8.0,youjizhihanliang≥  45%,dachangganjunzhi≤10-1,jishengchongluansiwanglvzai95%~100%。fandadaoshangshuzhibiaodedoushuyufajiaowanquan:sanshizhijieyanzheng。juticaiyongbenshulunshudezhongzifayafajinxingyanzheng

(1)wuhaihuachengdugao:nenggoushamieyibianzhongdebingdu、bingjun、chongluan、zazhongzideng,youxiaoguozhiturangzhongdebingchonghaifasheng,jianshaonongyaoyongliang。wuyiweibushaogenmiao

(2)gailiangtutian、liyuxishou:fengfudeyoujizhihezhizhinengtigaofeiliaodegudannenglihelindeshuirongxing,cujinzhiwudexishou。zengjiatuyouyiweishengwuhuodong,qichanshengdeshengwudiaojiewuzhi,nengcijigenxishengzhanghecujinyangfenxishou,youxiaodetigaoyingyangwuzhidexishouliyonglv。shiruturanghou,nengbaochitutianlianghaodetuanlijiegou,qizhongdeyoujizhiheshengwuhuoxingjun,nengcijizuowutineigezhongmeidehuoxing,jiakuaizuowudeshengzhang。genjixingchengdeyouyideyoushijunqunnengyizhihejianshaojianshaobinghai,zengjiazhiwuhuoxingzhihejianshaobingdujundechansheng。

(3)huansuzengxiao,zengchanzengshou:huohuatutian,gaishantubanjieheyangfenliushi,tigaoturangtongtouxinghekegengxing,shusongturang,zengjiaturanghanshuiliang,jianshaoyangfenxishouzuli,cujinyingyangwuzhixiangzuowudegenjizhuanyi。zengqiangkangzaonengli。tourushao,chanchugao,zengchanxiaoguoshizhu,liangshizuowuzengchan10%,guaguo、shucaikezengchan20%。shiyongfangfajianbianyixing,jikezuojifei,youkezuozhuifeishiyong,haikeyilinghuocaiyongcheshi、goushidenggezhongfangshi

(4)peifeidili,junhengyingyang:zengqiangdili,tigaofeiliaoliyonglv,jiaogaodeyoujizhijifuzhizhihanliang,nengtigaogenjiyanglizijiaohuanliang,tigaogenjihuanjingdehuanchongnengli。tigaoturangdephzhi,bingzhangjiubaochiwending。tigaoturangdenaifei、shiyanjiannengli。yangfenquanmian,fuhanzuowushengzhangguochengzhongbibukequedeweiliangyuansu,cujinzuowuxinchendaixie,gaishanpinzhi,zengqiangkangbingnengli,jianshaonongyaodeshiyongliangjunhenggongyingzuowusuoxugezhongyangfen,tigaofeiliaoliyonglv,bimianzhangqishiyongdanzhihuafeiyinqideturangyingyangshidiao,huifuturangshengmingli。

(5)tigaonongchanpinpinzhi:youyujingchongfenfushudeyoujifei、yangfenquanmian,jianyouduozhongshengwuhuoxing,erzheixieshihuafeisuowufabinide。shiyonghounengmingxiangaishannongchanpinpinzhi,fuheaajilvsewugonghaichanpinzhiliangbiaozhun,congerdadaozengchanzengshoudemude。jiankangshengzhangqidaolezhongyaozuoyong,yeduifazhanwugonghai、lvsejiyoujinongchanpinshengchanyefahuilejiaohaodexiaoyi。


工艺流程


zhuyaoshijiangwuliao(niufen.yangfen.yafen.jifen.wuni.zhaozha.daocao.yumijie)dengdongwufenbianyoujifeiqiwujingguofajiaofushuyihouhanshuifenyue30%-35%  deyoujifeiqiwujingfensuishaifenhou,yunianjieji(pengruntu.fuzhisuan)jixupeibideqitachengfendeyuanliaoanpeibiyaoqiuzaipeiliaohunhexitongzhongjinxingjiliang、(tianjiagongnengjunkeshengchanshengwuyoujifei,tianjiadan、lin、jia(zongyangfenhanliangdiyu15%)keshengchanyoujiwujifei)peiliao、hunhe,jingchongfenhunhehoudewuliaoyoupidaishusongjijunyunlianxudeweiruzaolijizhong,jingpaoguangzhengxingjipaoyuanchengqiuzhuangkeli,jinghongganjijinxingdiwendafenglianghonggan(≤65℃)houjinxinglengque、shaifen,chengpinkeliyoupidaishusongdaochengpinliaocang,jingdiannaodingliangbaozhuangxitongjiliang、baozhuangruku。

序号

设备名称

技术要求

数量(台)

1

液压槽式翻堆机

1、主机整体骨架采用加厚方管连接焊制;

2、翻堆主动力采用摆线针减速机;

3、含换槽车(换槽车使用加厚方管焊制);

4、端部加装死角翻堆装置;

1

2

铲车料仓(含搅拌装置

1、标准外形尺寸1.5米*3米、板厚4mm;

2、出料端配置送料输送机;

3、配置下料快慢的闸门装置:

1、加装搅拌打散装置,防止堵料。

1

3

立式粉碎机

1、刀片为40洛材质锻打而成;

2、内部十组连接盘为四星型转子盘连接;

3、出料口装配防尘装置;

1

4

粉状筛分机

1、筛分机进料口部分加防冲击网;

2、筛网交接部位打加紧包箍;

3、筛网采用耐磨材质,耐腐蚀。

4、筛网加装拍打装置、防止堵塞筛孔。

1

5

粉机包装机

1、 采用基恩士传感器精确计量;

2、 精确分析快、中、慢三档下料;

3、 缝包机头采用河北友田牌机头;

4、 采用深圳高科仪表,可包装20kg-50kg不等规格。

1

6

铲车料仓(含搅拌装置

1、标准外形尺寸1.5米*3米、板厚4mm;

2、出料端配置送料输送机;

3、配置下料快慢的闸门装置:

2、加装搅拌打散装置,防止堵料。

1

7

双轴搅拌机

1、外部整体机架加厚槽钢全方位固定;

2、搅拌机螺旋采用8毫米厚高锰耐磨板;

3、顶端加防尘密封,加装方形进料口;

4、轴承端位采用橡胶防尘密封;

1

8

复混肥造粒机

1、外筒采用10mm后螺旋焊接筒壁;

2、内搅齿采用高猛耐磨材质;

3、搅齿端部采用合金刀头;

4、搅齿刀头装置采用10.8级高强材质,更换简单;

5、采用ZD30中兴减速机调整转速,保证造粒效果;

1

9

双级抛圆机

1.使圆柱状颗粒一次滚动成球,成球率高、强度好、外形美观:

2.成球率高达90%左右,成球回料率低

1

10

烘干机

1、钢板厚度为10毫米,扬料板厚度为6毫米;

2、前后封头板均为6毫米厚钢板制作;

3、滚圈、齿轮、挡轮、托轮等均为重型铸钢件;

4、引风机叶轮和主轴均采用耐高温材质(叶轮与主轴之间采用锥 度连接);

1

11

烘干机

1. 钢板厚度为10毫米,扬料板厚度为6毫米;

2. 前后封头板均为6毫米厚钢板制作;

3. 滚圈、齿轮、挡轮、托轮等均为重型铸钢件;

4. 引风机叶轮和主轴均采用耐高温材质(叶轮与主轴之间采用锥 度连接);

1

12

冷却机

1、 钢板厚度为10毫米,扬料板厚度为6毫米;

2、 前后封头板均为6毫米厚钢板制作;

3、 滚圈、齿轮、挡轮、托轮等均为重型铸钢件;

4、 引风机叶轮和主轴均采用耐高温材质

1

13

颗粒筛分机

1. 筛分机进料口部分加防冲击网;

2. 筛网交接部位打加紧包箍;

3. 筛网采用耐磨材质,耐腐蚀。

1

14

包膜机

1. 钢板厚度为10毫米;

2. 滚圈、齿轮、挡轮、托轮等均为重型铸钢件;

1

15

回料粉碎机

1.机体采用8mm的钢板

2.内部采用特种耐磨链条

3.出料细度在0.7mm

1

16

颗粒包装机

1. 采用基恩士传感器精确计量;

2. 精确分析快、中、慢三档下料;

3. 缝包机头采用河北友田牌机头;

4. 采用深圳高科仪表,可包装20kg-50kg不等规格。

1

17

控制系统

1. 大于15千瓦采用减压起动

1

18

输送机

1、 皮带机机身槽钢为100毫米;

2、 托锟为重型加厚托辊;

3、 皮带为花纹5层布;

4、 传动为齿轮同步传动;

10

19

旋风除尘器

1. 2台烘干机各一台;

2. 先过旋风除尘器,在过水幕除尘环保过关;

2

20

水幕除尘器

1. 先过旋风除尘器,在过水幕除尘环保过关;

2. 经过水幕除尘排放的尾气不会夹带粉尘;

1

21

迷宫除尘室

1. 供方提供图纸需方自建

3












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