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猪粪有机肥生产线

猪粪有机肥生产线

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牛粪生产生态有机肥工艺
牛粪本身是一种很好的有机肥料来源,除富含大量有机质和氮磷钾及其它微量元素等植物必需的营养元素外,还含有各种生物酶和微生物。牛粪制成肥料后,能起着化肥不可替代的作用,有利于提高土壤的有机质和肥力,改良土壤结构,改善土壤理化环境和微生物环境。但是,若将未经堆肥腐熟的粪便直接施入农田则危害极大,将会消耗作物根际土壤中的氧,产生高温灼伤作物根系  (俗称“烧苗”),并产生病原菌有害物质,不仅无法达到应有的增产效果,而且还会导致土壤、水体、大气及农产品二次污染,给食品安全生产和生态环境带来严重隐患。所以牛粪必须经过堆肥腐熟稳定和无害化处理后才能施用。牛粪堆肥后可以根据需要进一步加工成粉状有机肥和颗粒状有机肥产品,或者掺入化肥制成各种有机无机复混肥产品,实现商品化生产!

牛粪堆肥与制肥生产工艺

(yi)yuanliaohaoyangduifeigongyichuantongdeduifeiweiziranduifeifa,wuxushebeidanzhandida、fushuman、pinzhichaxiaolvdi、laodongqiangduda、zhouweihuanjingelie。

xiandaihaoyangduifeishiliyongduifeishebeihefajiaojunzhongshiniufendengzaiyouyangtiaojianxialiyonghaoyangweishengwuzuoyongdadaowendinghua、wuhaihua,jinerzhuanbianweiyouzhifeidefangfa。bijiaoeryan,haoyangduifeijuyougongyijiandan、touzishao、yunxingfeiyongdidetedian,nengyouxiaoshamiebingyuanweishengwu,shiyizhonganquan、youxiao、jingjidehelichulichuzhifangshi。banqingkuangxia,niufenyuanliaotandanbi19  - 23 : 1,jibenshiheduifeiyaoqiu,danfeiqianxucaiqucuoshijiangdishuifenzhi50 -  60%。niuleishuifendiaozhengjianyicaiyonghuiliaochanhunfangshijiangdishuifen,jixianggaoshuifendeniufenliaoduizhongtianjiayijingfajiaohaodedishuifenniufenwuliao  (shuifenyue30%),liangzhongganshiliaohunhehoukeyouxiaojiangdizongtiduifeiyuanliaoshuifen,gaiyuchulifangshideyoudianshiyuanliaohuoqurongyi,chulichengbendi。ruguoxianniufenshuifengaoda80%yishang,jiangdishuifendefangshihaikeyicaiyongniufenguyefenlihetianjiafuliaodiaojieshuifendengfangfa。

bijiaoshiyideniufenhaoyangduifeigongyifangshizhuyaoyouyixialiangzhong:

(1)tiaoduoshiduifeigongyi:  jiangshuifendiaozhengheshidewuliaoanzhaoyidinggaoduhejiandufencengpuchengtiaoduozhuang,tiaoduopingxingpailiezailutianhuoshineidepingtandeduifeichangshang,zuihaocaiyonggaoxiaolvdezhuanyefanduijiqiluzailiaoduishanglianxufanduizuoye。liaoduimianxingzhuangweileibanyuanxing:  kuan2 - 3mi,gao0.8 - 1.5mi,zhangdubuxian。gaigongyitedian:  jixiefanduizuoyejidongxingqiang,caiyongtiaoduoliaoduiliyuduifeihouqideshuifensanshiduishijianyaoqiudi,buxupeitaofajiaocao,kezaishiwaiduizhi,jieshengjianzhutouzi: duicchangdimianjixuyaoxiangduidayixie:  beifangdiqushiwaiduifeidongjibaowenxingcha,duifeizhouqixuyaoyanzhang: lutianduifeishiyujiliaoduiyishouyingxiang,jianyiyoutiaojiandekeyijiagaizheyupeng。

(2)taiyangnengfajiaocaoshiduifeigongyi:  jiangshuifendiaozhengheshidewuliaotongguobuliaochehuochanchepufangzaitaiyangnengduifeichejianfajiaocaonei。fajiaocaodeshiyigaodu1.0yi2.0mi,kuandu6 - 20mi,zhangdu50 -  200mibudeng,keanzhaocankaoyangniuchangzhandimianjihedikuaixingzhuanglaiqueding。gaigongyitedian:  keyishixianfajiaocaoyiduanjinliaolingduanchuliaodelianxushifajiaogongyi,yekeyishixianmancaoshipicifajiaogongyi;caiyongqiangzhixingjixiefanpaozengyangheguanlutongfengchongyangpuqi;taiyangnengduifeichejianjuyoujihaodeshengwenhebaowenxiaoguojidiaokonggongneng,yiniansijidoukeyijinxingduifeishengchan。kaolvdaoniuleidewuliaotexing,weijieshengtouzi,nanfangdiquyekeyiyizheyupengtidaitaiyangnengduifeichejian。genjuniufenyuanliaoshuifenqingkuang,keyixuanzeshangshuyizhongduifeigongyi,yekeyijiangliangzhongduifeigongyijieheqilaiduifei。ruxianjiangniufenyizhitiaoduoduifeichangqu,jiarujunzhongjinxingtiaoduoshifajiao,yijiangdishuifen,zaitongguocaoshiduifeifangshiwanchenggaowenduifei,wuhaihuahoujinxingercifajiaochenhuabingjinyibucushiyoujiyangfenjinyibufuzhizhihuahekuangzhihua,zuizhongchedichenhuafushu。liangzhonggongyijieheshebeitouzilvezeng,danduifeixiaolvhepinzhiyousuotigao。

(er)shangpinyoujifeizhifeigongyiduifeihoudeniufenshixianlewuhaihuahewendinghuachuli,dadaolezuoweiyoujifeiziyuanhualiyongdejibentiaojian,danhaimeiyoudadaojinrushichangshangpinhuaxiaoshoudechengdu,qiyingyongxiaoguoheshiyongfanweishangyouyidingdejuxian,yinciyoubiyaojiangduifeiwuliaotongguohouxudezhifeigongyijinyibujiagongchengweijuyoushangpinxingzhidefenzhuanghuokelizhuangdeyoujifeiheguoneiwaizaiyoujifeishengchanheyingyongfangshishangyoujiaodabutong。

guowaitongchangdezuofayoujiwujifuhunfeidengchanpin,shiliyongzhuanyongsafeichejiangduifeizhijiecheshidaozhongzhidikuai,yuanyinshinongchangzishenfushuyouduifeichangsuohedamianjidezhongzhidi,keyishixianzhongyangwuliaodexiaofanweideziwoxunhuan。woguoguoqingzebuyiyang,juedabufendeduifeijiagongchangshiduliyunyingde,meiyouzishendezhongzhidikuai,youdehaiduliyunainiuchang,wangwangchanpinxiaoshoubanjingjishijibaigonglibudeng,youdegengyuandashuqiangongli,zheijiuyaoqiuyoujifeichanpinbixujuyouchucun、yiyunshudetedian,dadaoshichangshangpinliutongchuyundeyaoqiu。youyuduifeichanpinzongtiyangfenpiandi,zhinengzuoyibufendifeishiyong,yuxianyoudenongyizhongzhixiguanhezuowuxufeitexingcunzaichayi。suoyiyoubiyaojiangyoujifeizhongjiarubufendan、lin、jiadaliangyuansufeiliaozhichengshangpinyouji  -  wujifuhunfei。youjiwujifuhunfeijiyuyoujifeihewujifeideshuangzhongtexing,jijuyouyoujifeidefeixiaozhang、gailiangturang、huohuaturangzhongwujiyangfendetedian,youjuyouwujifeiliaoyangfengao、feixiaokuaidetedian,youshihubu,mibulegeziquexian,dadaofeiliaosuxiaoyuzhangxiaoheyiyinci,youjifeichangdeguihuashejishitongchangjiangyouji  -  wujifuhunfeizuoweizhudaochanpin。youjifeichanpinkeyizhichengkelizhuang,yekeyizhichengfenzhuang,qujueyushichangxuqiu。weilejunhengyangfen,shiheyunshuhechucun,jianyijiangyoujiwujifuhunfeijiagongchengkelizhuangchanpin,kelixingzhuangyouyuanzhuzhuang、yuanqiuzhuang。chengpinkelihanshuilvyaoqiuwei:  youjifei≤30%: youji - wujifuhunfei≤12%。

工艺流程

1. zhuyaoshijiangwuliao(niufen.yangfen.zhufen.jifen.wuni.moguzha,daocao.yumijie)dengdongwufenbianyoujifeiqiwujingguofajiaofushuyihouhanshuifenyue30%-35%  deyoujifeiqiwujingfensuishaifenhou,yunianjieji(pengruntu.fuzhisuan)jixupeibideqitachengfendeyuanliaoanpeibiyaoqiuzaipeiliaohunhexitongzhongjinxingjiliang、(tianjiagongnengjunkeshengchanshengwuyoujifei,tianjiadan、lin、jia(zongyangfenhanliangdiyu15%)keshengchanyoujiwujifei)peiliao、hunhe,jingchongfenhunhehoudewuliaoyoupidaishusongjijunyunlianxudeweiruzaolijizhong,jingpaoguangzhengxingjipaoyuanchengqiuzhuangkeli,jinghongganjijinxingdiwendafenglianghonggan(≤65℃)houjinxinglengque、shaifen,chengpinkeliyoupidaishusongdaochengpinliaocang,jingdiannaodingliangbaozhuangxitongjiliang、baozhuangruku。



序号

设备名称

技术要求

数量(台)

1

液压槽式翻堆机

1、主机整体骨架采用加厚方管连接焊制;

2、翻堆主动力采用摆线针减速机;

3、含换槽车(换槽车使用加厚方管焊制);

4、端部加装死角翻堆装置;

1台

2

铲车料仓(含搅拌装置)

1、标准外形尺寸1.5米*3米、板厚4mm;

2、出料端配置送料输送机;

3、配置下料快慢的闸门装置:

1、加装搅拌打散装置,防止堵料。

1台

3

立式粉碎机

1、刀片为40洛材质锻打而成;

2、内部十组连接盘为四星型转子盘连接;

3、出料口装配防尘装置;

1台

4

粉状筛分机

1、筛分机进料口部分加防冲击网;

2、筛网交接部位打加紧包箍;

3、筛网采用耐磨材质,耐腐蚀。

4、筛网加装拍打装置、防止堵塞筛孔。

1台

5

粉机包装机

1、 采用基恩士传感器精确计量;

2、 精确分析快、中、慢三档下料;

3、 缝包机头采用河北友田牌机头;

4、 采用深圳高科仪表,可包装20kg-50kg不等规格。

1台

6

铲车料仓(含搅拌装置)

1、标准外形尺寸1.5米*3米、板厚4mm;

2、出料端配置送料输送机;

3、配置下料快慢的闸门装置:

2、加装搅拌打散装置,防止堵料。

1tai

7

双轴搅拌机

1、外部整体机架加厚槽钢全方位固定;

2、搅拌机螺旋采用8毫米厚高锰耐磨板;

3、顶端加防尘密封,加装方形进料口;

4、轴承端位采用橡胶防尘密封;

1台

8

复混肥造粒机

1、外筒采用10mm后螺旋焊接筒壁;

2、内搅齿采用高猛耐磨材质;

3、搅齿端部采用合金刀头;

4、搅齿刀头装置采用10.8级高强材质,更换简单;

5、采用ZD30中兴减速机调整转速,保证造粒效果;

1台

9

双级抛圆机

1.使圆柱状颗粒一次滚动成球,成球率高、强度好、外形美观:

2.chengqiulvgaoda90%zuoyou,chengqiuhuiliaolvdi

1台

10

烘干机

1、钢板厚度为10毫米,扬料板厚度为6毫米;

2、前后封头板均为6毫米厚钢板制作;

3、滚圈、齿轮、挡轮、托轮等均为重型铸钢件;

4、引风机叶轮和主轴均采用耐高温材质(叶轮与主轴之间采用锥 度连接);

1台

11

烘干机

1. 钢板厚度为10毫米,扬料板厚度为6毫米;

2. 前后封头板均为6毫米厚钢板制作;

3. 滚圈、齿轮、挡轮、托轮等均为重型铸钢件;

4. 引风机叶轮和主轴均采用耐高温材质(叶轮与主轴之间采用锥 度连接);

1台

12

冷却机

1、 钢板厚度为10毫米,扬料板厚度为6毫米;

2、 前后封头板均为6毫米厚钢板制作;

3、 滚圈、齿轮、挡轮、托轮等均为重型铸钢件;

4、 引风机叶轮和主轴均采用耐高温材质

1台

13

颗粒筛分机

1. 筛分机进料口部分加防冲击网;

2. 筛网交接部位打加紧包箍;

3. 筛网采用耐磨材质,耐腐蚀。

1台

14

包膜机

1. 钢板厚度为10毫米;

2. 滚圈、齿轮、挡轮、托轮等均为重型铸钢件;

1台

15

回料粉碎机

1. 机体采用8mm的钢板

2. 内部采用特种耐磨链条

3. 出料细度在0.7mm

1

16

颗粒包装机

1. 采用基恩士传感器精确计量;

2. 精确分析快、中、慢三档下料;

3. 缝包机头采用河北友田牌机头;

4. 采用深圳高科仪表,可包装20kg-50kg不等规格。

1台

17

控制系统

1.  大于15千瓦采用减压起动

1套

18

输送机

1、 皮带机机身槽钢为100毫米;

2、 托锟为重型加厚托辊;

3、 皮带为花纹5层布;

4、 传动为齿轮同步传动;

10条

19

旋风除尘器

1. 2台烘干机各一台;

2. 先过旋风除尘器,在过水幕除尘环保过关;

2台

20

水幕除尘器

1. 先过旋风除尘器,在过水幕除尘环保过关;

2. 经过水幕除尘排放的尾气不会夹带粉尘;

1套

21

迷宫除尘室

1. 供方提供图纸需方自建

3座



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